ipolog 4. One tool for end-to-end material flow
Planners and plant managers need more than rough estimates. ipolog 4 structures complex data and visualizes your material flow process.
Your Benefits with ipolog 4
Planning needs transparency
Plan your global internal material flow on one consistent datapool.
Compare scenarios, detect bottlenecks early and optimize workflows based on real data.
ipolog 4 combines line-feeding, material flow and assembly processes in one system. Planning becomes transparent, flexible and reliable.
Integrated planning with a digital twin
line-feeding, material flow and assembly processes in one system.
End-to-end transparency in your logistics process
Changing the workflow becomes easily visible for all involved in 2D and 3D.
Relevant evaluations in one place
Analyze Recources, Distances and Movements detailed and precisely.
Integrated planning with a digital twin
line-feeding, material flow and assembly processes in one system.
End-to-end transparency in your logistics process
Changing the workflow becomes easily visible for all involved in 2D and 3D.
Relevant evaluations in one place
Analyze Recources, Distances and Movements detailed and precisely.
ipolog: One software. Many tools
Challenges and Opportunities in material flow planning
Challenges
Planning data is fragmented across systems and lacks a standardized structure, thus making integration and evaluation difficult
Bottlenecks in line-side logistics or upstream processes are identified too late for effective intervention
Product mix changes are hard to integrate into existing planning processes
Planning lacks real-time or scenario-based process data and relies on assumptions
Planning steps for line-feeding, material flow and assembly are disconnected, leading to inefficiencies and misalignment.
What ipolog offers
Capture all areas from material flow to assembly in one integrated system
Visualize processes in 2D and 3D to ensure transparency across all stakeholders
Analyze transport volumes, walking distances and workforce requirements using data and compare planning scenarios
Track changes in real time and incorporate them directly into the planning process
Use relevant KPIs to identify inefficiencies and unlock optimization potential
Click. Plan. Done. With ipolog 5.
Plan flexibly, based on KPIs, and with visual clarity – with ease using ipolog.
Production Logistics
Efficiently manage planning, provisioning, and supply processes.
Space Constraints
Utilize limited space efficiently and redistribute resources as needed.
Transport Calculation
Dynamically analyze transport volumes and walking paths.
Material Flow
Optimize routes, loops, and supply lines in coordination with assembly processes.
Thomas Augustin
Head of Material Flow & Structure Planning
@DRÄXLMAIER Group
“ipolog is more than a simulation tool. It supports calculation and reporting as well.
This lets us calculate all relevant KPIs, validate them visually and compare them transparently.”
Thomas Augustin
“By improving planning quality, we were able to uncover significant cost-saving potential.”
Get started with ipolog and optimize your logistics planning
Feature Overview
All relevant planning data is consolidated in one single system. From line-feeding and walking distances to transport volumes.
ipolog visualizes, simulates and calculates internal material flow dynamically in both 2D and 3D.
This allows you to detect bottlenecks early, reduce inefficiencies and increase planning accuracy.
The result is faster decision-making, less coordination effort and a logistics planning process that delivers measurable results.
Production and logistics planning combined
Material provisioning, material flow and assembly are planned in one integrated system instead of separate tools.
All processes rely on a shared data foundation to minimize misalignment and prevent conflicts in production.
Accurate calculation of transport needs
ipolog provides actual transport demand instead of rough estimates.
It calculates routing, container quantities and transport frequency based on the planned material flow in any case of product variety, even with high variant diversity.
KPI-focused planning process
KPIs are integrated directly into planning rather than used as a later check.
Scenario comparison reveals which actions deliver the strongest results.
You gain transparency and control thus optimizing your logistic efforts.
Simulate walking paths and transport logic
Plan walking distances, detours and return routes in detail.
Spot inefficiencies early and improve your setup before implementation.
Material movements become visible, comparable and manageable.
Full steam ahead for smart production planning
Digitalization is accelerating:
71% of companies are already using digital twin technologies.
Free whitepaper:
Find out how digital planning works in practice with ipolog.
FAQs
What is ipolog 4?
ipolog 4 is a software solution for planning and optimizing material provisioning, internal transport, and assembly processes in production environments.
What kind of data does ipolog 4 process?
The software integrates CAD data, bills of materials, supply logic, and transport requirements into a consistent planning model.
What visualization capabilities does ipolog 4 offer?
Processes and material flows are visualized in both 2D and 3D. This enables transparent analysis and effective alignment across teams.
How does ipolog 4 support material flow planning?
ipolog 4 calculates transport volumes, walking distances, and staffing needs based on data. Material movements are simulated using a digital twin.
Can multiple planning questions be addressed simultaneously?
Yes. Material provisioning, transport logic, and assembly processes are mapped together and aligned within the same planning model.
How are KPIs used in ipolog 4?
Key performance indicators such as walking times, transport frequency, and supply costs are available directly in the planning environment and can be compared across scenarios.
How does ipolog 4 handle changes in the product mix?
Changes can be tracked and integrated directly into the planning process. This keeps scenarios up to date and comparable.
Can walking paths be simulated?
Yes. ipolog 4 simulates walking paths including detours, waiting times, and return trips. This enables well-informed optimization decisions.
